Rapid prototyping and manufacturing offer enormous potential benefits. Dramatic
savings can be made in the ‘time to market’ when developing new or modified products.
Ensuring that the most appropriate rapid prototyping and manufacturing technology
is applied to a project is vital to its success.
The starting point is usually the generation of a Computer Aided Design (CAD) using
software to produce 3D drawings of components. Prototype parts (solid models) can
then be produced for the client to inspect, modify surface finish, render, shape
and form.
Contact us to discuss the following methods used to produce prototype parts:
- Conventional CNC machining in ‘easy cut’ materials.
- Stereo Lithograph (SLA) produced directly from the 3D CAD data; these parts can be
finished to customer requirements, or used as master patterns in Metal Investment
Castings.
- RTV Silicone Rubber tooling cast around the SLA master pattern enabling the production
of a quantity of parts in resins that have similar properties to the plastic material
that may be used in the end product.
- Selective Laser Sintering (SLS) which allows parts to be produced direct from the
3D CAD in engineering plastics as well as steel, either as single or multiple units
without any tooling.
- Inserts to fit into moulding tools for limited production runs in conventional machinery.
- Keltool - Using the SLA as the master pattern a steel insert can be produced that
can handle production quantities during moulding.